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Roof Crush and Side Intrusion (RCSI)
The Roof Crush & Side Intrusion (RCSI) Test System is an advanced, combined test solution designed to evaluate the structural strength and crashworthiness of vehicle bodies under controlled loading conditions.
This quasi-static testing system enables precise simulation of roof crush and lateral intrusion forces, helping manufacturers assess how well a vehicle structure can protect occupants during rollover and side-impact scenarios.
During real-world accidents, vehicles are subjected to severe forces that can compromise cabin integrity. The RCSI system helps engineers:
- Evaluate roof strength during rollover events
- Assess side structure resistance under intrusion loads
- Ensure passenger survival space is maintained
- Validate compliance with global safety regulations
System Capabilities
Dual Testing Functionality
- A single integrated system capable of performing both:
- Roof Crush Testing
- Side Intrusion Testing
- Quasi-Static Load Application
Applies controlled, gradual force to accurately replicate real crash loading conditions and structural deformation behavior. - Flexible Actuation Options
Available with:- Servo-electric actuators for clean, precise, and energy-efficient operation
- Hydraulic actuators for high-force, heavy-duty testing applications
- High Load Accuracy & Control
Advanced control systems ensure precise force and displacement measurement, enabling repeatable and reliable results.
Compliance with Global Standards
The RCSI Test System is designed to meet key international automotive safety regulations:
- FMVSS 214 – Side Impact Protection
- FMVSS 216a – Roof Crush Resistance
- IIHS – Insurance Institute for Highway Safety protocols
- GB 15743 – Chinese safety standards
Key Features
- Robust Structural Design for high-load testing of complete vehicle bodies
- Programmable Test Profiles to simulate various crash scenarios
- Real-Time Data Acquisition for force, displacement, and deformation analysis
- Customizable Fixtures for different vehicle types and body structures
- Safe & Controlled Operation with integrated safety interlocks
Benefits to Your Business
- Ensure compliance with global crash safety regulations
- Improve vehicle structural integrity and occupant safety
- Reduce design risks through accurate simulation of real-world impacts
- Enhance product development with reliable and repeatable test data
- Support R&D, validation, and homologation processes